4.0 Liter AMC Engine

1997-2006 TJ Wrangler

Exploded diagram of the TJ 4.0 Liter AMC Engine. Numbered callouts match the table below.

Exploded diagram of the TJ 4.0 Liter AMC Engine. Numbered callouts match the table below.

Item numbers match the diagrams. Each part number searches Amazon for that Crown part.

Item #DescriptionYearsCommentsPart No.
1
 
Oil Filler Cap
 
97/06
97/04
w/ 1-7/32” Twist On Threads
w/ Aluminum Valve Cover
4777536
33001016AL
2 Valve Cover Mounting Stud 97/06   6035968AA
3 Valve Cover Mounting Grommet 97/06   53010424
4 Valve Cover Gasket 97/06 Silicone on Steel 53020758AC
5
 
Cylinder Head Bolt
 
97/06
97/06
w/o Dome; 1/2”-13 x 3.7” Long
Double Ended; 1/2”-13, 7/16”-14 x 6” Long;
6035514
6035516
6 Cylinder Head 00/06 Bare Cylinder Head 53010334
7
 
Cylinder Head Gasket
 
97/03
04/06
 
 
33007143
53010587AA
8 Expansion Plug 97/06 2” Diameter J3105394
9 Camshaft Plug 97/05 2-9/64” Diameter J3172313
10 Oil Pan Gasket 97/06 1 Piece 53007568
11
 
Oil Pan
 
97/99
00/06
 
 
53020833AB
53010340AB
12 Oil Drain Plug 97/06 w/ 1/2"-20 Threads 6034376
13 Oil Level Indicatior (Dipstick) 97/06   53010445
14 Oil Filter 97/06 w/ 3/4"-16 Threads 5281090
15 Oil Filter Connector 97/06   53007563AB
16
 
Camshaft Bearing Set
 
97/06
97/06
Standard, Set of 4
.010”; Set of 4; Undersized
J3205711
J3208985
17
 
 
 
Piston Ring Set
 
 
 
97/06
97/06
97/06
97/06
Standard; Set of 6
+.010”; Set of 6; Oversized
+.020”; Set of 6; Oversized
+.030”; Set of 6; Oversized
4798878
4798878010
4798878020
4798878030
18
 
Piston & Pin
 
97/06
97/06
+.020”; Each; Oversized
Standard; Each
4798329020
4798329AB
19
 
Main Bearing Set
 
97/06
97/06
Standard w/ Centered Tab; Set of 6
+.010; Set of 6
83507079K
83507079K010
20
 
 
 
Crankshaft Thrust Bearing
 
 
 
97/06
97/06
97/06
97/06
Standard; 1 Required
-.001”; 1 Required
-.002”; 1 Required
-.010”; 1 Required
J8133253
J8133681
J8133683
J8133255
21 Connecting Rod Bolt 97/06 Includes Nut J4486626
22 Crankshaft Sprocket Key 97/06   J3107002
23
 
Connecting Rod Bearing Set
 
97/06
97/06
Standard; Set of 6
.010” Undersize; Set of 6
83500300K6
83500301K6
24 Oil Pump Gasket 97/06   J3172332
25 Oil Pump 97/06 Pickup Tube Not Included J3241399
26 Oil Pump Pickup 97/06   33002696
27
 
Upper Gasket Set
 
97/99
00/06
 
 
4636982AD
5012365AD
28
 
Lower Gasket Set
 
97/99
00/06
w/ 1 Piece Oil Pan Gasket
 
4713221
5017432AC
29 Rocker Arm Bridge 97/06   J3236513
30 Rocker Arm Pivot 97/06   J3235090
31 Pivot Kit 97/06 Contains 2 Pivots & 1 Bridge 3236513K
32
 
Rocker Arm
Rocker Arm Kit
97/06
97/06
 
Includes 12 Rockers, 12 Pivots, & 6 Bridges
J3242393
3242393K
33
 
Valve Spring Lock
 
97/99
00/06
 
 
33003521
53010515AA
34 Valve Spring 97/06 Intake or Exhaust 53010388
35
 
Valve Seal
 
97/06
97/06
Intake; Standard
Exhaust; Standard
53009886
53009887
36
 
Intake Valve
 
97/99
00/06
Standard; w/ 1 Groove
Standard; w/ 3 Grooves
33003515
53010512AA
37
 
 
 
Exhaust Valve
 
 
 
97/99
97/99
97/99
00/06
Standard w/ 1 Groove
.003” w/ 1 Groove
.015” w/ 1 Groove
Standard
33003860
33003520
4637539
53010513AA
38 Rocker Arm Bolt 97/06 5/16”-18 x 1-3/8” Flanged J8120512
39 Push Rod 97/06 Intake or Exhaust 33002986
40 Lifter 97/06 Intake or Exhaust J3222276
41
 
Camshaft Sprocket
 
97/98
99/06
.40" Tooth Thickness
.40" Tooth Thickness
53020445
53010557AA
42 Timing Chain 97/06 .40” Tooth Thickness 53020444
43 Crankshaft Sprocket 97/06 .40" Tooth Thickness 53020443
44 Timing Chain Guide 97/06   33003446
45 Harmonic Balancer Key 97/06   J3107234
46
 
Harmonic Balancer
Harmonic Balancer Kit
97/06
97/06
 
Includes Harmonic Balancer & Front Crankshaft Seal
33002920
33002920K
47 Timing Cover 97/99   53020222
48 Crankshaft Seal 97/06 Front J3224704
49 Timing Cover Gasket 97/06   J3225187
50 Oil Slinger 97/00   J3173076
51 Timing Sprocket Key 97/06 Crankshaft J3107002
52
 
Crankshaft Seal
 
97/99
00/06
Rear
Rear
4778126
5018594AA
53
 
Crankshaft Pilot Bearing
 
97/06
97/06
 
Includes Sleeve
53009181
53009180AB
54 Flywheel Ring Gear 97/06 w/ Manual Transmission; 164 Teeth J3179741
55
 
Flywheel Assembly
 
97/04
05/06
 
 
53020519AB
53010630AB
56 Oil Pump Drive 00/04   53010615AB
57
 
 
Exhaust Manifold
 
 
97/99
00/06
00/06
Includes Flex Bellows
Front
Rear
4883385
53010196
53010199
58
 
Manifold Gasket
 
97/99
00/06
 
 
53010238
4854038
59 Engine Mount 97/06 Left or Right 52019278
60 Transmission Mount 97/06   52058551
61 Engine Mount Kit 97/06 Includes Engine Mounts & Transmission Mount 52019278K
62
 
Timing Chain Kit
 
97/98
99/06
Includes Timing Chain, Sprockets, Guide, & Gaskets
Includes Timing Chain, Sprockets, Guide, & Gaskets
53020444KE
53020444KL
63
 
Oil Pan Kit
 
97/99
00/06
Includes Oil Pan & Gasket
Includes Oil Pan & Gasket
53020833K
53010340K
64 Manifold Kit 97/99 Includes Manifold & Gasket, Exhaust Seal, & Studs 4883385K