Exhaust

1997-2006 TJ Wrangler

Exploded diagram of the TJ Exhaust. Numbered callouts match the table below.

Exploded diagram of the TJ Exhaust. Numbered callouts match the table below.

Exploded diagram of the TJ Exhaust. Numbered callouts match the table below.

Item numbers match the diagrams. Each part number searches Amazon for that Crown part.

Item #DescriptionEngineYearsCommentsPart No.
1
 
 
 
 
 
Manifold, Exhaust
 
 
 
 
Stainless Steel Header
2.5L
2.4L
4.0L
4.0L
4.0L
4.0L
97/02
03/06
97/99
00/06
00/06
97/99
 
 
Includes Flex Bellows
Front
Rear
 
53008860K
53013263AB
4883385
53010196
53010199
RT36002
2
 
 
 
Gasket, Manifold
 
 
 
2.5L
2.4L
4.0L
4.0L
97/02
03/06
97/99
00/06
Intake & Exhaust
Exhaust
Intake & Exhaust
Intake & Exhaust
J3242854
4781255AA
53010238
4854038
3
 
Exhaust Manifold Stud
 
2.5L
4.0L
97/02
97/99
3/8”-16x1.69”
3/8”-16x1.69”
J4007109
J4007109
4 Seal, Front Pipe to Manifold 4.0L 97/99   52005431
5
 
 
 
 
 
 
Exhaust Pipe, Front
 
 
 
 
 
 
2.5L
2.5L
2.4L
4.0L
4.0L
4.0L
4.0L
97/99
2000
05/06
97/98
1999
00/02
04/06
w/ Catalytic Converter
Until 1/24/2000; w/ Federal & Euro. Emissions; w/o Converter
w/ Catalytic Converter; Not Carb Approved
w/ Catalytic Converter
w/ Catalytic Converter; w/ Federal Emissions
After1/25/2000; w/ Flange; w/ 2 Catalytic Converters
Includes 3 Catalytic Converters
52018933
52018933
52059730AB
52018934
52018934
5114461AA
52059681AD
6
 
 
 
Muffler
 
 
 
2.5L
2.4L
4.0L
4.0L
97/00
03/06
97/00
00/06
w/o Flange
w/ Flange
w/o Flange (Before 1/24/00)
w/ Flange (After 1/24/00) w/o Unlimited Pkg.
E0021337
E0021456
E0021337
E0021456
7
 
 
 
 
Muffler & Tailpipe
 
 
 
 
2.5L
2.4L
4.0L
4.0L
4.0L
97/02
03/06
97/98
99/00
00/06
 
 
 
Until 1/24/2000; w/o Flange
After 1/24/2000; w/o Unlimited Pkg.; w/ Flange
52019242AC
52019241AF
52019241
52019241AC
52019241AF
8
 
Tailpipe
 
2.5L
4.0L
97/02
97/06
 
w/o Unlimited Package
E0054227
E0054227
9
 
 
Exhaust Clamp
 
 
All
All
All
97/06
97/06
97/06
2”
2.25”
2.5”
J8126663
83300061
4004445
10 Insulator, Tailpipe Hanger All 97/06 2 Required 52101035
11 Hanger, Muffler All 05/06   52019408AC
12
 
 
 
Exhaust Kit
 
 
 
2.5L
2.5L
4.0L
4.0L
97/99
2000
97/98
1999
 
w/ Federal Emissions
 
w/ Federal Emissions
52018933K
52018933K
52018934K
52018934K
13
 
Exhaust Manifold Kit
 
2.5L
4.0L
97/02
97/99
Includes Manifold w/ Heat Shield, Gasket, Studs, EGR Block-Off Plate, & Gasket
Includes Manifold, Gasket, Exhaust Seal, & Studs
53008860K
4883385K