Transfer Case

Exploded diagrams of the XJ MJ ZJ WJ KJ Transfer Case. Numbered callouts match the table below.

Exploded diagrams of the XJ MJ ZJ WJ KJ Transfer Case. Numbered callouts match the table below.

Exploded diagrams of the XJ MJ ZJ WJ KJ Transfer Case. Numbered callouts match the table below.

Exploded diagrams of the XJ MJ ZJ WJ KJ Transfer Case. Numbered callouts match the table below.

Exploded diagrams of the XJ MJ ZJ WJ KJ Transfer Case. Numbered callouts match the table below.

Exploded diagrams of the XJ MJ ZJ WJ KJ Transfer Case. Numbered callouts match the table below.

Exploded diagrams of the XJ MJ ZJ WJ KJ Transfer Case. Numbered callouts match the table below.

Exploded diagrams of the XJ MJ ZJ WJ KJ Transfer Case. Numbered callouts match the table below.

Exploded diagrams of the XJ MJ ZJ WJ KJ Transfer Case. Numbered callouts match the table below.

Exploded diagrams of the XJ MJ ZJ WJ KJ Transfer Case. Numbered callouts match the table below.

Exploded diagrams of the XJ MJ ZJ WJ KJ Transfer Case. Numbered callouts match the table below.

Exploded diagrams of the XJ MJ ZJ WJ KJ Transfer Case. Numbered callouts match the table below.

Exploded diagrams of the XJ MJ ZJ WJ KJ Transfer Case. Numbered callouts match the table below.

Exploded diagrams of the XJ MJ ZJ WJ KJ Transfer Case. Numbered callouts match the table below.

Exploded diagrams of the XJ MJ ZJ WJ KJ Transfer Case. Numbered callouts match the table below.

Exploded diagrams of the XJ MJ ZJ WJ KJ Transfer Case. Numbered callouts match the table below.

Exploded diagrams of the XJ MJ ZJ WJ KJ Transfer Case. Numbered callouts match the table below.

Exploded diagrams of the XJ MJ ZJ WJ KJ Transfer Case. Numbered callouts match the table below.

Exploded diagrams of the XJ MJ ZJ WJ KJ Transfer Case. Numbered callouts match the table below.

Exploded diagrams of the XJ MJ ZJ WJ KJ Transfer Case. Numbered callouts match the table below.

Exploded diagrams of the XJ MJ ZJ WJ KJ Transfer Case. Numbered callouts match the table below.

Exploded diagrams of the XJ MJ ZJ WJ KJ Transfer Case. Numbered callouts match the table below.

Exploded diagrams of the XJ MJ ZJ WJ KJ Transfer Case. Numbered callouts match the table below.

Exploded diagrams of the XJ MJ ZJ WJ KJ Transfer Case. Numbered callouts match the table below.

Exploded diagrams of the XJ MJ ZJ WJ KJ Transfer Case. Numbered callouts match the table below.

Exploded diagrams of the XJ MJ ZJ WJ KJ Transfer Case. Numbered callouts match the table below.

Item numbers match the diagrams. Each part number searches Amazon for that Crown part.

Item #DescriptionCommentsPart No.
1 Bearing, Input Shaft   J8130868
2 Seal, Input Shaft   J5359457
3 Yoke, Front Output   4856142
4 Seal Washer, Output Shaft Front or Rear J8130815
5 Bearing, Front Output Shaft Front J8130869
6 Bearing Assembly, Front Output Shaft 2 Required J8130819
7 Shaft, Front Output   J8130850*
8 Sprocket, Drive   83500491*
9 Chain, Transfer Case 49 Links J8130831*
10 Retaining Ring   J8130802*
11 Magnet   3681601
12 Bearing, Front Output Shaft Rear 4269189
13 Bearing, Rear Output Shaft Front J8133644*
14 Seal, Rear Output   J8130982
15 Bearing, Rear Output Shaft Rear J8136626
16
 
Yoke, Rear Output
 
84/89
90/91
83503578*
13775*
17 Fork, Mode Shift   J8134275*
18 Pad Kit, Shift Fork   15866
19 Fork, Range Shift   15618
20 Side Gear   13836*
21
 
Viscous Coupling
 
NP228
NP229
83502517*
J8130800*
22 Roller Bearing   J8130804*
23 Roller Kit, Side Gear Includes 85 Roller Bearings J8130846
24 Seal, Output Shaft Front or Rear 4762899
25 Side Clutch Gear   J8133633*
26 Main Shaft Thrust Washer   J8130844*
27 Main Shaft   15636*
28 Collar, Shift   16111*
29 Collar, Shift   16112*
30 Thrust Bearing, Main Shaft   J8130879
31 Thrust Washer   4167959*
32 Annulus Gear   4167954*
33 Planetary Gear   4329198*
34 Bearing, Input Shaft Rear J8130878
35 Shaft, Input   83500492
Item #DescriptionYear/ModelCommentsPart No.
1 Nut, Front Yoke     J3182601
2 Washer Seal, Yoke   Front; Rubber 4210973
3
 
Yoke, Transfer Case
 
87/95 XJ, ZJ
96/01 XJ, ZJ
 
 
4856142
4798138
4
 
 
 
 
 
Seal, Output, Front
 
 
 
 
 
87/90 XJ
91/93 XJ
93/95 ZJ
94/96 XJ
96/98 ZJ, ZG
97/07 TJ, XJ, WJ, WG, KJ
w/ Lip on Seal
 
 
 
 
 
83505290
83505290
4762899
4762899
4798125
4798125
5 Bearing, Front Output   Front 83300000
6 Case Half, Front 93/95 ZJ   4638947*
7 O-Ring, Oil Pickup Tube     4338942
8 Magnet     3681601
9 Case Half, Rear XJ, ZJ, WJ   4886373AA
10 Clamp 87/90   J4006047
11 Bearing, Shift XJ, ZJ, ZG   52078134
12
 
Retainer, Bearing
 
87/90
91/07
 
 
4338972
4338973
13
 
 
 
Seal, Input
 
 
 
87/93 XJ
93/98 ZJ, 97/98 ZG, 94/01 XJ
99/01 WJ, 2002 KJ, 02/04 WJ
03/07 KJ
 
 
 
 
J5359457
4167929
4167929
5019020AA
14 Mounting Stud 2002 KJ 6 Required 4746253
15 Filter, Transfer Case Oil     4338943
16 Washer     83503512*
17 Seal, Vacuum Switch     4338956
18 Extension, Case 87/96 XJ   83503156
19 Bushing, Extension Housing 87/99 XJ, 93/96 ZJ   J8134490
20
 
 
 
 
 
 
Seal, Rear Output
 
 
 
 
 
 
87/95 XJ
96/01 XJ
93/95 ZJ
96/98 ZJ, ZG
99/04 WJ
00/04 WJ
02/07 KJ
 
 
 
 
w/ 4 0L Engine
w/ 4 7L Engine
 
4638904
4798117
4638904
4798117
4798117
5019026AA
5072307AA
21 Slinger 94/04 XJ, ZJ, WJ   5016615AA
22 Boot, Driveshaft 94/04 XJ, ZJ, WJ   4798123
23 Sealant, RTV     J8993317
24
 
Bearing, Input Shaft
 
87/93
94/07
Front
Front
4338891
4746155
25 Gear, Input 96/01 XJ, ZJ, ZG   4798126
26 Gear, Annulus 87/93   83503122*
27 Bearing, Input Pilot     83503507
28
 
Gear, Planetary
 
89/95
96/07
 
 
53006087
4796903
29 Sleeve, Range Mode Shift 89/95   53006090
30
 
Main Shaft, Transfer Case
 
96/00 XJ, ZJ
99/04 WJ
 
 
4798145
4798145
31 Bearing Package 87/01 XJ, ZJ, WJ Includes 53 Roller Bearings 83503543
32 Gear, Differential Drive 87/04 XJ, ZJ, WJ   83503530
33
 
 
Chain, Transfer Case
 
 
 
00/03 WJ
02/07 KJ
87/01 XJ, ZJ, 99/04 WJw/ 4 0L Engine
w/ 4 7L Engine
 
83504575
5003453AA
5012322AB
34 Bearing, Front Output Shaft 87/04 XJ, ZJ, WJ, KJ Rear 4269189
35
 
Pump, Transfer Case Oil
 
87/04 XJ, ZJ
99/04 WJ
 
w/ 4 0L Engine
4338936
4338936
36 Bearing, Rear Output Shaft 87/04 XJ, ZJ, WJ Rear JA001007
37 Seal, Oil Pump Housing 87/04 XJ, ZJ, WJ   J8130982
38 Bushing, Shift Lever 87/01 XJ, ZJ, ZG   53004810
39 Retaining Ring, Shift Lever 87/01 XJ, ZJ   4167964
40 O-Ring, Shift Lever 87/01 XJ, ZJ   4167963
41 Fork, Range Shift     5003459AA
42 Bushing, Mode Shift Fork 87/96 XJ, ZJ   4338945*
43 Bushing, Shift Rail     83503514
44A Pad, Range Shift Fork   2 375” Long, Center 15044
44B Pad, Mode Shift Fork   1 5” Long, Center 15556
44C Pad, Shift Fork   764” Long, Mode or Range Sides 13795
45 Pad Kit, Mode Shift Fork   Includes 2-#44C, 1- #44B 83500994
46 Pad Kit, Shift Fork   Includes 7-#44C, 1- #44A, 1- #44B 15866
47 Repair Kit, Shift Linkage 87/01 XJ, ZJ Includes Bearings, Bushings, Seal 5014148AA
48 Seal Kit   Includes Input, Output & Pump Seals 242SK
49 Master Overhaul Kit 87/93 Includes Bearings, Seals & Gaskets 242EMASKIT
50 Master Overhaul Kit 94/00 Includes Bearings, Seals & Gaskets 242LMASKIT
Item #DescriptionModelYearCommentPart No.
1 Fork, Range Shift All 91/07   4638913
2 Bushings, Shift Fork YJ, XJ, MJ 87/90 2 Required 83503137
3
 
 
 
 
Fork, Mode Shift
 
 
 
 
XJ, MJ, YJ
XJ, MJ, YJ
YJ
XJ, ZJ
TJ, XJ, KJ
87/90
91/93
91/95
91/96
97/07
 
See Note #1 for Transfer Case ID #s
w/ 30RH Transmission
See Note #2 for Transfer Case ID #s
 
4338920
4338920
4338920
4741237
4741237
4 Pad Kit, Shift Fork All 87/07 Includes Pads for Both Forks 15866
5 Isolator, Shift Lever YJ 87/95   J3241481
6 Clip, Shift Lever YJ 87/95   J3241239
7 Sector, Shifting YJ, XJ, MJ 90/93   4638844
8 O-Ring, Shift Lever TJ, YJ, XJ, MJ 87/06   4167963
9 Retaining Ring, Shift Lever TJ, YJ, XJ, MJ 87/06   4167964
10 Bushing, Shift Lever TJ, YJ, XJ, MJ 87/06   53004810
11 Bearing, Shift All 87/01   52078134
12 Bearing Kit, Shift Linkage All 87/01 Includes Bearings, Bushings, Seals & Hardware 5014148AA
13
 
 
 
 
Yoke, Front Output Shaft
 
 
 
 
YJ
TJ
XJ
XJ
KJ
87/95
97/06
87/01
96/01
02/07
 
 
All Gas Engines
2 5L Diesel Engine
 
83502829
4798120
4446494
4798120
5019583AA*
14
 
 
Seal, Front Output
 
 
YJ, XJ, MJ
XJ, TJ
KJ
87/95
96/06
02/07
 
 
 
83503147
4798112
5015847AA
15 Bearing, Front Output Shaft All 87/07 Front JA001007
16
 
Shaft, Front Output
 
TJ, YJ, XJ, MJ
KJ
87/06
02/07
 
 
4338934
5072324AA*
17 Bearing, Front Output Shaft TJ, YJ, XJ, MJ 87/06 Rear 4269189
18
 
Drive Sprocket
 
YJ, XJ, MJ
TJ, XJ, KJ
91/93
97/07
See Note #1 for Transfer Case ID #’s
 
4636963
4796908
19 Chain, Transfer Case All 87/07   4338935
20 Bearing, Sprocket All 87/96 2 Required J8130868
21 Main Shaft All 87/96   83503141*
22 Seal, Oil Pump Housing All 87/07   J8130982
23
 
Housing, Oil Pump
 
TJ, YJ, XJ, MJ
KJ
87/06
02/07
 
 
4338936
4883596AA*
24 Bearing, Rear Output Shaft TJ, YJ, XJ, MJ 87/06 Rear JA001007
25 Stop Ring All 87/96   4329526
26 Synchronizer Assy, Mode Shift All 87/96   4796967
27
 
Range Sleeve
 
All
YJ, XJ, MJ
87/90
91/01
 
 
83503132*
4796906
28
 
 
 
Gear, Planetary
 
 
 
All
All
All
All
87/90
87/90
91/93
96/07
See Note #3 for Transfer Case ID #s
See Note #4 for Transfer Case ID #s
All
 
4338901*
53006087
53006087
4796903
29
 
Bearing, Input Pilot
 
All
All
87/96
97/07
 
 
4338913
83503507
30
 
 
 
 
 
 
 
 
 
 
 
 
 
Input Gear
 
 
 
 
 
 
 
 
 
 
 
 
 
XJ, YJ
XJ, YJ
XJ, YJ
YJ
YJ
XJ, MJ, YJ
XJ, YJ, MJ
XJ, YJ
XJ
XJ, KJ
XJ
TJ
TJ
TJ
87/90
87/90
87/90
87/90
87/90
91/96
91/96
94/96
97/00
97/03
1998
97/02
97/02
97/02
See Note #5 for Transfer Case ID #s
Use w/ Transfer Case ID # 53004271
Use w/ Transfer Case #s 53005355, 53005382
Use w/ Transfer Case #s 53005210, 53006094
Use w/ Transfer Case #s 53006093, 53006096
See Note #6 For Transfer Case ID #’s
21 Splines
Use w/ Transfer Case #s 52098486, 52098540, 52098361, 52098741
2 5L Engine w/ Manual Transmission
4 0L Engine w/ Automatic Transmission
2 5L Engine w/ Automatic Transmission
2 5L Engine w/ Manual Transmission
4 0L Engine
2 5L Engine w/ Automatic Transmission
83503159*
4505526*
83505553*
53006085
83506065
83506065
53006083
4796956
4796956
4798113
4796965
4796956
4796965
4796965
31
 
Bearing, Input Shaft
 
All
All
87/96
97/07
 
 
4338891
4746155
32
 
Retainer, Bearing
 
All
All
87/96
97/07
 
 
4338972
4338973
33
 
 
Seal, Input
 
 
All
All
All
91/02
03/07
87/90
 
 
 
4167929
5019020AA
J5359457
34 Case Half, Front YJ 87/89 w/ Vacuum Switch Hole 83503572
35
 
Case Half, Rear
 
YJ, XJ, MJ
XJ, TJ, KJ
87/96
97/07
 
 
83503153
4886222AA*
36 Retainer, Rear YJ, XJ 94/00 w/ 2 5L Engine 4741243
37
 
 
 
 
 
Gear, Speedometer Drive
 
 
 
 
 
TJ, YJ, XJ
TJ, YJ, XJ
TJ, YJ, XJ
TJ, YJ, XJ
TJ, YJ, XJ
TJ, YJ, XJ
93/06
93/06
93/06
93/06
93/06
93/06
32 Tooth, Black
34 Tooth, Green
35 Tooth, Orange
36 Tooth, Red
38 Tooth, Blue
39 Tooth, Green
52067632
52067634
52067635
52067636
52067638
52067639
38
 
Extension, Rear Housing
 
YJ, XJ, MJ
YJ, XJ
87/93
94/01
 
w/ 2 5L Engine
83503156
83503156
39
 
Extension Bushing
 
YJ, XJ, MJ
YJ, XJ
87/93
94/01
 
w/ 2 5L Engine
J8134490
J8134490
40
 
 
Seal, Rear Output
 
 
YJ, XJ, MJ
TJ, XJ
KJ
87/95
96/06
02/07
 
 
 
4638904
4798117
5072307AA
41
 
 
 
Slip Yoke, Rear Output
 
 
 
YJ
XJ
XJ
TJ
87/95
87/95
96/01
97/06
 
 
w/ Gas Engines
 
83502855
83503574
4882714
4882714
42 Magnet All 87/07   3681601
43 O-Ring, Oil Pickup Tube All 87/07   4338942
44 Filter, Transfer Case Oil All 87/07   4338943
45 Seal, Transfer Case Switch All 87/07   4338956
46
 
Switch, Transfer Case
 
YJ, XJ, MJ
TJ, XJ
87/96
97/06
Vacuum
Electrical
53001101
J8134473
47 Slinger TJ, YJ, XJ 94/06   5016615AA
48 Slip Yoke Boot XJ, TJ 94/06 Rear Drive Shaft 4798123
49 Shift Knob Insert YJ 87/95   53004376
50 Shift Knob YJ 87/95 Polished Aluminum; w/ Pattern; M10 X 1 5 Threads RT24009
51 Seal & Gasket Kit TJ, YJ, XJ, MJ 84/02 Incl Input & Output Seals, Pump Housing Seal & RTV 231GS
52 Seal Kit TJ, YJ, XJ, MJ 87/02 Includes Input, Output Seals & O-Rings 231SK
53 Small Parts Kit TJ, YJ, XJ, MJ 87/06   NP231SP
54 Overhaul Kit TJ, YJ, XJ, MJ 87/06 Includes Bearings, Seals, Filter & Fork Inserts 231MASKIT
55 Speedometer Gear Set TJ, YJ, XJ 93/06 Includes 1 Each of #37 (6 Gears & O-Rings) 52067632K
56 Slip Yoke Eliminator Kit TJ, YJ, XJ, MJ 87/06   RT24005
57 CV Drive Shaft TJ, YJ 87/06   RT24002
58 Slip Yoke Eliminator & Shaft Kit TJ, YJ 87/06 Includes #56 & 57 RT24004
59 Slip Yoke Eliminator Seal TJ, YJ, XJ 87/06   RT24003
Item #DescriptionYearVehicleTransfer CaseCommentsPart No.
1
 
 
Output Seal
 
 
07/17
03/06
05/07
JK
TJ
KJ
241, 241OR
241OR
241
Rear
Rear
Rear
5013019AA
5013019AA
5019026AA
2 Transfer Case Switch Seal All All 241, 241OR   4338956
3 Shift Lever Bushing 03/06 TJ 241OR   53004810
4 RTV Sealant All All 241, 241OR   J8993317
5 Input Seal All All 241, 241OR   5019020AA
6 Input Shaft Bearing All All 241, 241OR Front 5072458AA
7
 
Input Shaft Bearing
 
07/17
03/06
JK
TJ
241OR
241OR
Rear
Rear
4746127
4746127
8
 
Planetary Gear
 
05/17
03/06
JK, KJ
TJ
241
241OR
 
 
4796903
5093595AA*
9
 
 
Transfer Case Chain
 
 
05/07
07/17
03/06
KJ
JK
TJ
241
241, 241OR
241OR
 
 
 
5012322AB
5080215AA
5080215AA
10 Output Shaft Bearing All All 241, 241OR Rear Output; Rear Bearing J8136626
11 Output Shaft Bearing All All 241, 241OR Front Output; Rear Bearing 4269189
12 Output Shaft Bearing All All 241, 241OR Front Output; Front Bearing J8136626
13 Output Seal All All 241, 241OR Front 4798125
14
 
Yoke Washer Seal
 
03/06
05/07
TJ
KJ
241OR
241
Front or Rear
Front
4210973
4210973
15 Transfer Case Mounting Stud 03/06 TJ 241OR   4746253
16
 
Range Shift Fork
 
07/17
05/07
JK
KJ
241
241
 
 
4638913
4638913
17 Shift Fork Insert All All 241, 241OR Mode Fork; Center Pad 15221
18 Shift Fork Insert All All 241, 241OR Mode or Range Fork; Sides 13795
19 Switch, 5-Position All All 241, 241OR   5083138AA

* This Part # not currently carried by Crown Automotive

Note #1: Use w/ Transfer Case #: 53008207, 52097533, 53008209, 52097522, 53008211, 52097524, 53008212, 52097523

Note #2: Use w/ Transfer Case #: 52097696, 52097526, 52097890, 52097888, 52098358, 52098487, 52098661, 52098316, 5098318, 52098319, 52098471, 52098473, 52098480, 52099212

Note #3: Use w/ Transfer Case #: 53003927, 53004271, 53004272, 53004301, 53004328, 53005355, 53005382

Note #4: Use w/ Transfer Case #: 53006092, 53006093, 53006094, 53006095, 53006096, 53006191

Note #5: Use w/ Transfer Case #: 53003927, 53004272, 53004301, 53004328

Note #6: Use w/ Transfer Case #: 52097522, 52097523, 52097696, 53008212, 52097695, 52097890, 53008209, 52097534, 52098362, 52097889, 52097892, 53008210, 52098048